Understanding of Solidworks and their application (i.e., flow, stress analyses) is helpful.
Ability to produce written reports suitable to describe problems and propose actions.
Knowledge of drawings and blueprints for the purpose of developing production methods.
Ability to solve problems with scientifically based Engineering principles.
#Magmasoft training software
Ability to work with and interpret Magmasoft and other foundry process software at an elementary level or higher.
Knowledge of gating/risering practices for large steel castings.
Understanding of the materials, equipment, processes and procedures used to produce castings.
Obtain and/or retain the skills and/or credentials as appropriate.
Work with others in Foundry Operations and with maintenance staff to ensure equipment used to produce and heat treat castings is calibrate and in optimum state.
Interface with other Operations staff and other departments to carry out plant-wide projects.
Perform root cause analysis of foundry related defects to reduce incidence and to improve casting quality.
As required, utilize computing devices to collect, store, analyze, and/or report data.
Operate and maintain various analytical instrumentation equipment (Spectrometer, Gas analyzer, data loggers, etc.).
Initiate and coordinate special projects as needed in support of the above and other Operations Technology projects, including but not limited to process changes, new equipment recommendations, enhanced alloy offerings, etc.
Study, specify and select sand and wash types to improve casting quality.
Write, review, and follow process procedures for predicable outcomes.
Conduct a wide variety of metallurgical analyses in order to accurately section, prepare, and, at times, analyze the condition of materials for problem solving and/or process data.
welding practices (cleaning, repair, extend, value added).
gating/risering practices, with the assistance of modeling programs (e.g.
steelmaking practices, refinement, development.
Use engineering principles to investigate and develop robust:.
Participate in, and at times lead, the Sample process to convert new and modified castings from engineering concept drawings to approved samples.
Study, identify and control process variables toward standardization and reduction in variation.
Ensure each process worked-with and developed is conducted in safest possible way.
They will also work with the Melting Manager to improve the melting process. This role will work with Molding personnel, Sand System Manager, Foundry Manager and Product Engineers to identify improved casting outcomes through changes in rigging, metallurgy sand specifications, etc. This role will conduct material tests to control and optimize manufacturing operations at the foundry, collect and enters process control data and conduct root cause analysis on casting defects. This position is responsible for monitoring, controlling and improving production processes to improve casting quality. This administrative and technical position resides in the Foundry Operations and plays an integral role in maintaining and advancing the technical capabilities of Columbia Steel.
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